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Textiles – Dying (Fabric – Ryon)

Pigmatron TX For Dyeing (Yarn, Fabric, Garment)

Pigmatron TX are water dispersible pigment in dry powder and liquid form for dyeing application of Yarn, Fabric and Garment applications where you can dye with zero water pollution

The following application in the dyeing can be used with proper cationizing agent, binding agent and curing system. The following dyeing methods for textile cotton, Viscose, and its blends with polyester fabric, Garment, and on cotton yarn.

The following recipes were tried in laboratory experiments on cotton fabric and yarn.

1. Padding – Dry – Batching – Curing method for fabric and yarn
2. Exhaust – Dry and Curing

In all above application fabric is Pre-treated with Cationizer Mantron – TX (SYNTRON Brand) for the requirement of better exhaustion and deep shades either with exhaust – Dry OR Pad- Dry method.

For Pad- Dry – Batch – Cure method :
Fabric is padded with 50 gms/lt Mantron –TX and dry at 105degree temp.
Now dye as under

Acrytron DX (Synthetic Binder ) : 60 gms/lt
Fixtron CC (Cross linking agent) : 50 gms/lt
CatronATC : 20 gms /lt
Dyetron PD : 50 gms/lt
Pigmatron TX : X gms./lt ( As per shade require)

Pad the fabric allow to dry at 90 +/- 5 degree centigrade on float dryer OR any other open width drying system available.

Curing at 140 +/-5 degree centigrade for 4 -6 minutes as per the Fabric GSM

Pre-treat the fabric with Cationizer Mantron – TX ( SYNTRON Brand) is require for better exhaustion and deep shades with exhaust method.

For Exhaust Dry – Cure method :
Fabric is padded with 50 gms/lt Mantron –TX and dry at 105 degree temp.
Now dye as under

Acrytron DX (Synthetic Binder ) : 60 gms/lt
Fixtrons CC (Cross linking agent) : 50 gms/lt
Catron ATC : 20 gms /lt
Pigmatron TX : X gms./lt ( As per shade require)

Run the fabric in the exhaust dyeing machine for 8 to 10 end for proper exhaustion. Now fabric allow to try at 90 +/- 5 degree centigrade on float dryer OR any other open width drying system available.

Curing at 140 +/-5 degree centigrade for 4 -6 minutes as per the Fabric GSM

we run the trial with above recipes for yarn exhaust and Padding dyeing on hank and continuous dying method to achieve encouraging results. Customer needs to take trials in their laboratory and then trials can be taken in production department.

  • Storage Stability is excellent.
  • Normally it is observed in Pigment emulsion / liquid are dried if the packing is open so it is difficult to redisperse.
  • The particle sizes are finer so more coverage in Pigmatron TX Powder.
  • Some time on storage the heavy particles are settled and separated in Pigment emulsion / liquid.
  • There is higher Pigment concentration in Pigmatron TX Powder compared to normal Pigment emulsion / liquid.
  • The logistic cost is very low compared to Pigment emulsion / liquid.
Product Code Name Of Product Prossuro 1.5 Kg / Sq cm Expression
TX 1002 Pigmatron Yellow SGP 50 GPL
TX 1002 A Pigmatron Yellow GRKW 50 GPL
TX 1010 Pigmatron Golden Yellow KRM 50 GPL
TX 2002 Pigmatron Orange G 50 GPL
TX 3005 Pigmatron Red GRC 50 GPL
TX 3005 A Pigmatron Brilliant Red FJC 50 GPL
TX 3007 Pigmatron Red BL 50 GPL
TX 3008 Pigmatron Red GL 50 GPL
TX 3011 Pigmatron Pink CP 50 GPL
TX 3012 Pigmatron Red Violet RK 50 GPL
TX 8001 Pigmatron Violet MB 50 GPL
TX 4000 Pigmatron Red Blue R 50 GPL
TX 4005 Pigmatron Navy Blue BRJ 50 GPL
TX 4006 Pigmatron Turquoise Blue BCD 50 GPL
TX 4007 Pigmatron Pthalo Blue BR 50 GPL
TX 5001 Pigmatron Green G 50 GPL
TX 5002 Pigmatron Olive Green B 50 GPL
TX 6001 Pigmatron Brown GR 50 GPL
TX 6002 Pigmatron Brown 3 BL 50 GPL
TX 9001 Pigmatron Khakhi G 50 GPL
TX 7007 Pigmatron Grey M 50 GPL
TX 7006 Pigmatron Grey B 50 GPL
TX 7005 Pigmatron Grey RL 50 GPL
TX 7001 Pigmatron Black GG 50 GPL
Properties Nature Physical Form Storage Fastness Properties

The Pigmatron products can be easily dispersible in water with stirring, just you can sprinkle the Powder or pour the liquid Pigmatron which will be disperse in water. It will not leave any particles on the surface. Because of the highly dispersed powder / liquid. Pigmatron ADP and ADR powder are very easy to handle compare to liquid paste in operation like weighing & withdrawing from the drum. Unlike pigment paste it does not settle down & dry up in hot-dry conditions.

 

Pigmatron Colorants are pre-dispersed with anionic and nonionic dispersing agents of organic & In-organic Pigments which all are water dispersible.

 

  • Micro ne powder and liquid / paste

Keep in dry place, the shelf life has no limitation in powder form. In liquid/paste form keep it in cool and dry place and seal must be tightly close after use.

Pigmatron products are easily used in all kind of aqueous systems binders & all important polymer dispersion & emulsions.

The fastness properties like light, weathers, Acid, Alkali & lime fastness are depends on the Constitution of the pigments. It will not be affected after dispersion and will show the same properties as per the colour index.

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